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Leak-Rate Triggers & Repair Clocks

Triggers, deadlines, and the two coverage thresholds — 50 lb vs 15 lb.

The short answer

Cross your trigger — 10% comfort cooling, 20% commercial refrigeration, 30% industrial process, 10% everything else — and the clock starts: repair in 30 days (120 with an industrial process shutdown), or a retrofit/retire plan in 30 days, done in 1 year. Leak 125% of full charge in a calendar year and the appliance is a chronic leaker: report to EPA by March 1. Records: 3 years.

1. Which appliances are covered?

RuleRefrigerantsCoverage threshold
40 CFR §82.157 (classic Section 608)Ozone-depleting (e.g. R-22)Full charge 50 lb or more
40 CFR §84.106 (AIM Act, applies as of Jan 1, 2026)HFCs, and substitutes with GWP > 53Full charge 15 lb or more

One carve-out to memorize: residential and light-commercial AC and heat pumps are exempt from §84.106 leak repair (§84.106(a)) — venting, certification, and recovery rules still apply to them in full.

2. The trigger rates

The leak rate is annualized at every refrigerant addition — (lb added ÷ full charge) × (365 ÷ days since the last addition) × 100 — or by EPA's rolling-average method. The same method must be used for every covered appliance at a facility.

Appliance typeTrigger leak rate
Comfort cooling (chillers included)10% per year
Commercial refrigeration20% per year
Industrial process refrigeration30% per year
All other appliances10% per year

Old-key trap: pre-2016 study guides list 35% triggers. That key is retired — the table above is current under both §82.157 and §84.106.

3. The clocks, once you cross a trigger

DutyDeadline
Repair the leaks30 days from the addition that showed the exceedance
Repair requiring an industrial process shutdown120 days
Retrofit / retire insteadPlan developed within 30 days, kept on site, completed within 1 year
Verification tests after repairInitial test when the repair is finished (before refrigerant is added back); follow-up within 30 days after the appliance returns to normal operating conditions
Leak inspections after an exceedanceAnnual for most; quarterly for commercial / IPR appliances at 500 lb or more, until four consecutive quarters below the trigger
Chronic leaker (≥125% of full charge in a calendar year)Report to EPA by March 1 of the following year
RecordsKept 3 years: date, technician name + certification number, refrigerant added/recovered, leak check + method, leaks found/repaired, verification test dates

Stuck waiting on parts, or another regulation blocks the repair? EPA permits additional time in those cases — documented, not automatic. And if the appliance is mothballed (evacuated to at least atmospheric pressure and temporarily shut down), the timelines suspend until it returns to service.

Go deeper, then drill it

The full guide works the examples; the Refrigerant Log runs this math on every add; the Recent Rule Changes quiz is built from this page's traps.